Plastic Fabricated Parts: Cutting, Welding, Forming & Assembly Services
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Expert Plastic Fabricated Parts: Cutting, Welding, Forming & Assembly Services

Transform your manufacturing vision into precision-engineered reality with Jairaj Group's comprehensive plastic fabrication capabilities. From advanced cutting and welding to complex forming and assembly operations, we deliver high-performance fabricated parts that meet the most demanding industrial specifications. Our state-of-the-art facilities and 42 years of polymer engineering expertise ensure every component is manufactured to exact tolerances, ready for seamless integration into your production systems across automotive, aerospace, and industrial applications.

Industrial plastic fabrication workspace with precision cutting and welding equipment

Our Plastic Fabrication Services

Complete end-to-end plastic fabrication capabilities from precision cutting and welding to advanced forming and assembly operations.

Precision Cutting & Machining

CNC machining and turning operations deliver tight-tolerance plastic components from advanced polymers. Our precision equipment handles complex geometries, thread cutting, and multi-axis operations for components requiring exceptional dimensional accuracy and surface finish quality.

Plastic Welding Solutions

Multiple welding techniques including ultrasonic, hot plate, vibration, and laser welding create strong, leak-proof bonds between plastic components. Each method is selected based on material compatibility, joint design, and performance requirements to ensure structural integrity.

Thermoforming & Molding

Advanced forming capabilities through injection molding, blow molding, rotational molding, and extrusion processes. We produce everything from small precision components to large hollow parts with consistent quality and optimal material utilization across production volumes.

Custom Assembly Lines

Integrated assembly operations combine multiple fabricated components into ready-to-install sub-assemblies. Our calibrated fixtures, guided automation, and real-time quality checks ensure consistent fitment, proper joint integrity, and full functional validation before delivery.

Tool Component Fabrication

Manufacturing of precision tool housings, ergonomic grips, and protective casings for industrial equipment. Components are engineered for durability, electrical insulation, and user safety in high-usage environments across assembly lines and field service applications.

Advanced Polymer Components

Fabrication of precision parts from high-performance polymers including PEEK, PC, PA66-GF, and TPU. These components deliver superior dimensional stability, chemical resistance, and mechanical performance in demanding automotive, medical, and electrical applications.

Service Process

Our 5-Step Fabrication Process

Design Review & Material Selection

Our engineering team analyzes your specifications to recommend the optimal fabrication method and polymer grade. We evaluate mechanical requirements, environmental conditions, and assembly constraints while conducting flow simulations and DFM analysis to ensure manufacturability and cost efficiency from the start.

Precision Tooling & Setup

Controlled Fabrication Operations

Assembly & Integration

Final Inspection & Documentation

The Jairaj Advantage

Why Choose Jairaj Group?

Four decades of plastic fabrication expertise delivering precision components to demanding industries.

Multi-Process Capability

Complete fabrication services under one roof—cutting, welding, forming, and assembly—eliminate vendor coordination and ensure consistent quality.

Advanced Polymer Expertise

42 years of engineering experience with high-performance materials including PEEK, PC, and PA66-GF for demanding applications.

In-House Tool Development

Our dedicated tool room designs and builds custom fixtures, dies, and welding jigs for faster turnaround and precise process control.

Certified Quality Systems

ISO 9001:2015 certified processes with comprehensive testing capabilities ensure every fabricated component meets your exact specifications.

Leadership Behind Precision Fabrication

Meet the team driving innovation in plastic component manufacturing.

Rajiv K Chawla, Chairman of Jairaj Group

Rajiv K Chawla

Chairman of Jairaj Group

As Chairman of Jairaj Group, Rajiv K Chawla has guided the company's transformation from a single manufacturing unit into a nationwide network of advanced fabrication facilities. Under his leadership since 1985, Jairaj Group has pioneered precision plastic fabrication techniques and expanded capabilities to serve automotive OEMs, aerospace manufacturers, and industrial clients across India and global markets. His vision of combining engineering excellence with operational efficiency has established Jairaj as a trusted partner for complex fabrication projects requiring multi-process integration. Mr. Chawla's commitment to innovation is evident in the company's continuous investment in state-of-the-art PLC-controlled machinery, in-house tool room capabilities, and advanced polymer engineering expertise. His strategic expansion across six manufacturing locations ensures proximity to major industrial hubs while maintaining consistent quality standards. Under his guidance, Jairaj Group has earned recognition as a top supplier from leading automotive manufacturers and continues to set benchmarks in plastic component fabrication.

Frequently Asked Questions

What is plastic fabrication?

Plastic fabrication is the process of designing, cutting, forming, welding, and assembling plastic materials into finished components or sub-assemblies. It encompasses multiple techniques including CNC machining, thermoforming, various welding methods, and precision assembly operations to create custom plastic parts that meet specific dimensional, mechanical, and aesthetic requirements across industrial applications.

What types of plastic welding methods do you offer?

Can you fabricate parts from high-performance polymers?

What tolerances can you achieve in plastic fabrication?

Do you provide assembly services along with fabrication?

What is your typical lead time for custom fabricated parts?

What quality certifications do your fabrication processes hold?

Can you handle both prototype and production volumes?

Have Specific Fabrication Requirements?

Our engineering team can review your project and recommend the optimal fabrication approach for your application.

Industry Recognized Excellence

Awards and Recognition

ISO 9001:2015 certification logo

ISO 9001:2015 Certified

Quality management system certification for manufacturing processes.

Endurance Technologies supplier excellence award

Endurance Technologies Excellence

Best Supplier Award for Fastest & First Time Right Developments.

Forbes India DGEMS 2024 recognition

Forbes India Recognition

Featured in FORBES INDIA's DGEMS 2024 listing of leading manufacturers.

Ready to Start Your Fabrication Project?

Share your specifications and our engineering team will provide a detailed proposal with fabrication approach, timeline, and pricing.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +91-9711-114-300 You can also send us a quick email at japl@jairajgroup.com