Jairaj Group delivers precision thermoforming solutions engineered for high-volume production and complex specialty shapes. With over 42 years of expertise in advanced polymer processing, we transform custom plastic designs into functional, durable components that meet exact specifications across automotive, aerospace, medical, and industrial applications. Our state-of-the-art facilities and in-house tooling capabilities ensure consistent quality, rapid turnaround, and cost-effective manufacturing at scale.
Comprehensive thermoforming capabilities from prototype to production, delivering precision-formed plastic components for diverse industrial applications.
Mass production thermoforming for automotive, appliance, and industrial applications. PLC-controlled systems ensure consistency across millions of parts with minimal variation, supporting just-in-time delivery and lean inventory management.
Complex geometries and custom contours engineered for unique functional requirements. Advanced tooling and multi-stage forming processes create intricate shapes that standard molding cannot achieve, ideal for housings, panels, and protective components.
Thermoforming with high-performance materials including PC, ABS, PETG, PEEK, and composite sheets. Material selection optimized for thermal stability, impact resistance, optical clarity, or chemical compatibility based on end-use demands.
In-house tool room capabilities for custom thermoforming molds and fixtures. CAD/CAM design, CNC machining, and prototype tooling accelerate development cycles and ensure dimensional accuracy from first article to final production.
Co-extrusion and laminated sheet forming for components requiring barrier properties, color combinations, or structural reinforcement. Ideal for medical packaging, food-grade containers, and protective enclosures with enhanced performance characteristics.
Integrated trimming, drilling, assembly, and finishing services. CNC routing, ultrasonic welding, printing, and quality inspection deliver ready-to-install components that meet strict tolerance and cosmetic requirements.
At Jairaj Group, thermoforming isn't just about heating and shaping plastic—it's about engineering components that perform. Our thermoforming services combine 42 years of polymer expertise with state-of-the-art equipment to deliver high-volume production, specialty shapes, and tight-tolerance parts. From initial concept to final assembly, we support your project with in-house tooling, advanced material selection, rigorous testing, and scalable manufacturing. Whether you need automotive interior panels, medical device housings, or industrial protective covers, we deliver consistent quality and reliable performance.
Four decades of polymer engineering excellence and manufacturing reliability.
Since 1985, we've mastered the science of plastic forming, delivering reliable components across industries.
Our dedicated tool room designs and manufactures custom molds, reducing lead times and ensuring precise control over every detail.
Deep material science expertise helps us select and process the right polymers for your thermal, mechanical, and environmental requirements.
Rigorous quality management systems and comprehensive testing ensure every component meets exact specifications and industry standards.
Guided by industry veterans dedicated to innovation and quality.
Chairman of Jairaj Group
As Chairman of Jairaj Group, Rajiv K Chawla has led the company's transformation from a single manufacturing unit to a nationwide network of advanced production facilities. Under his leadership, Jairaj Group has expanded across six strategic locations in India, invested in cutting-edge polymer processing technology, and built lasting partnerships with global automotive and industrial OEMs. His vision combines operational excellence with customer-centric innovation, driving continuous improvement in manufacturing capabilities and service delivery. Rajiv champions a culture of precision engineering, sustainable practices, and collaborative problem-solving—values that define Jairaj Group's approach to every project. His strategic foresight has positioned the company at the forefront of India's plastic component manufacturing industry, earning recognition from industry leaders and securing Jairaj Group's reputation as a trusted partner for complex, high-stakes applications.
What is thermoforming and how does it differ from injection molding?
Thermoforming heats plastic sheets until pliable, then forms them over or into molds using vacuum, pressure, or mechanical force. Unlike injection molding, which injects molten plastic into closed cavities, thermoforming is ideal for larger, shallower parts with lower tooling costs and faster prototype turnaround. It excels for panels, trays, housings, and components requiring large surface areas or specialty textures.
What materials can you thermoform?
What are the typical lead times for thermoforming projects?
Can you handle high-volume production?
Do you provide design and engineering support?
What quality standards do you follow?
Can you perform secondary operations like trimming and assembly?
What industries do you serve with thermoforming?
Our engineering team is ready to discuss your thermoforming needs and provide expert guidance.
International quality management standard compliance
Recognized by Endurance Technologies for excellence
Featured among India's dynamic growth companies
Contact us today for a consultation. Our engineering team will review your requirements and provide a detailed proposal with material recommendations, tooling estimates, and production timelines.
For immediate assistance, feel free to give us a direct call at +91-9711-114-300 You can also send us a quick email at japl@jairajgroup.com
For immediate assistance, feel free to give us a direct call at +91-9711-114-300 You can also send us a quick email at japl@jairajgroup.com
Get the latest from the Fabrik newsroom
