Precision
plastic thermoforming engineered for large-format components and rapid production cycles. With over 42 years
of polymer expertise and state-of-the-art PLC-controlled machinery across six manufacturing facilities, we
deliver dimensionally accurate parts for automotive, aerospace, and industrial applications. From prototype
tooling to high-volume production, our integrated capabilities ensure first-time-right development with full
testing and documentation.
Comprehensive thermoforming solutions from rapid prototype tooling to high-volume production of large-format
components engineered for precision and durability.
Fast-turnaround prototype and production tooling designed for quick iteration and cost-effective
testing. Accelerate your development cycles with engineered molds that deliver first-time-right
results and reduce time-to-market for complex geometries.
Production of oversized plastic components with precise dimensional control and uniform wall
thickness. Ideal for automotive panels, aerospace housings, industrial enclosures, and equipment
covers requiring structural integrity across large surface areas.
Material selection and validation for thermoforming applications using high-performance polymers
including ABS, HDPE, polycarbonate, and specialty composites. Optimize material properties for thermal
stability, impact resistance, and chemical compatibility.
Scalable manufacturing across six strategically located plants in Faridabad, Rudrapur, Aurangabad,
Sanand, Manesar, and Sector 59. Distributed capacity ensures on-time delivery, regional supply chain
optimization, and business continuity for high-volume programs.
Comprehensive dimensional inspection, stress testing, and durability validation using in-house
laboratories. Full documentation and certification ensure compliance with automotive, aerospace, and
industrial quality standards before shipment.
Collaborative engineering for design optimization, manufacturability analysis, and cost reduction. Our
R&D centers provide simulation, prototyping, and value engineering to improve part performance
while reducing material usage and cycle times.
Material Selection & Engineering
Review
We begin by analyzing your part requirements and selecting the optimal polymer blend for thermal,
mechanical, and environmental performance. Our material experts evaluate wall thickness targets,
dimensional tolerances, and end-use conditions to recommend the right substrate for thermoforming.
Rapid Tooling Design &
Prototyping
Using CAD models and flow simulations, we design tooling optimized for heating uniformity and
pressure distribution. Prototype molds are manufactured quickly to validate part geometry, identify
potential forming defects, and confirm dimensional accuracy before committing to production tooling.
Thermoforming Production Setup
Your approved tooling is installed on PLC-controlled thermoforming equipment with calibrated heating
zones and vacuum/pressure systems. Process parameters including temperature profiles, cycle times,
and cooling rates are programmed and tested to ensure consistent part quality across production
runs.
Quality Control & Dimensional
Inspection
Every production lot undergoes rigorous dimensional verification using coordinate measuring machines
and optical inspection systems. Parts are checked against engineering drawings for wall thickness
uniformity, surface finish, and geometric tolerances. Non-conforming parts are isolated and root
causes addressed immediately.
Packaging, Documentation &
Delivery
Approved components are packaged using protective materials and labeled per your specifications.
Complete documentation including material certificates, inspection reports, and traceability records
accompany each shipment. Our logistics network ensures on-time delivery to your assembly facility or
distribution center.
Four decades of polymer engineering expertise delivering precision thermoformed components for
mission-critical applications.
Since
1985, we've mastered plastic processing technologies serving automotive, aerospace, and industrial
sectors with engineered precision.
Strategically located plants across India provide regional production flexibility, supply chain
resilience, and scalable capacity for high-volume programs.
Our
integrated R&D centers and simulation capabilities ensure tooling accuracy and process optimization
before full-scale production begins.
In-house
dimensional inspection, stress testing, and material validation with full documentation and certification
for quality assurance.
Engineering excellence guided by four decades of polymer innovation.
Chairman of Jairaj Group
As Chairman of Jairaj Group,
Rajiv K Chawla has guided the company’s evolution from a single manufacturing unit in Faridabad
to a nationwide network of six advanced production facilities. Under his leadership since the
company’s founding in 1985, Jairaj Group has established itself as a trusted partner to India’s
leading automotive, aerospace, and industrial OEMs. Mr. Chawla’s vision has driven the adoption
of state-of-the-art PLC-controlled machinery, in-house R&D capabilities, and precision
engineering processes that consistently deliver first-time-right development. His commitment to
quality and customer-centric collaboration has earned Jairaj Group recognition from industry
leaders including Endurance Technologies, Gabriel India Limited, and Tenneco Automotive. Beyond
operational excellence, Mr. Chawla has fostered a culture of innovation, integrity, and
sustainability—core values that continue to shape Jairaj Group’s approach to solving complex
manufacturing challenges with engineered precision and dependable materials.
What is the typical lead time for
rapid tooling development?
Rapid prototype tooling typically takes 2-4 weeks from design approval to first article production,
depending on part complexity and size. Production tooling for high-volume runs requires 6-10 weeks for
design, machining, and validation testing.
What are the maximum dimensions you
can thermoform?
Our equipment can handle sheets up to 3000mm x 2000mm for large-format components. For specialized
oversized applications, we can accommodate custom tooling and extended bed sizes through our Manesar
and Rudrapur facilities.
Which materials are suitable for
thermoforming?
We work with ABS, HDPE, polycarbonate, polypropylene, PETG, and specialty engineering polymers.
Material selection depends on your performance requirements including impact resistance, thermal
stability, UV resistance, and chemical compatibility.
Do you provide design assistance for
thermoformed parts?
Yes, our R&D centers offer comprehensive design support including DFM analysis, wall thickness
optimization, draft angle recommendations, and material selection. We use simulation software to
predict forming behavior and prevent defects before tooling.
What quality certifications do you
maintain?
Jairaj Group is ISO 9001:2015 certified with comprehensive quality management systems. We provide full
material traceability, dimensional inspection reports, and compliance documentation for automotive,
aerospace, and industrial standards.
Can you handle both prototype and
production volumes?
Absolutely. We support low-volume prototype runs using rapid tooling and scale seamlessly to
high-volume production across our six manufacturing facilities. This flexibility allows you to
validate designs before committing to full-scale production.
What industries do you serve with
thermoforming?
Our thermoformed components serve automotive OEMs, aerospace manufacturers, earth-moving equipment
builders, railway systems, agricultural machinery, and industrial equipment manufacturers. We
specialize in applications requiring large-format structural parts.
How do you ensure dimensional accuracy
in large parts?
We use PLC-controlled heating zones, precision vacuum/pressure systems, and calibrated cooling cycles
to maintain uniform thickness and dimensional stability. Every part undergoes CMM inspection and
optical measurement against engineering tolerances.
Our polymer engineering team is
ready to discuss your project requirements and recommend the optimal solution.
Internationally recognized quality management system certification.
Fastest & First-Time-Right Developments from Endurance Technologies.
Featured among India's most dynamic growth enterprises.
Share your component specifications and our engineering team will respond within 24 hours with technical
guidance and a detailed quote.
For immediate assistance, feel free to give us a direct call at +91-9711-114-300 You can also send us a quick email
at japl@jairajgroup.com
For immediate assistance, feel free to give us a direct call at +91-9711-114-300 You can also send us a quick email
at japl@jairajgroup.com
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