Custom Plastic Solutions for Corrosive, Harsh & Specialty Applications

Our engineered polymer components are designed for extreme chemical exposure (acids, bases, solvents), high-temperature cycling (-40°C to +150°C depending on material), UV radiation, mechanical stress, and corrosive atmospheres. We specify materials like PEEK, modified polycarbonates, glass-filled nylons, and specialty compounds based on your exact environmental requirements and performance criteria.

We utilize PLC-controlled molding equipment with real-time cavity pressure monitoring, calibrated cooling systems, and validated process parameters. Our in-house metrology lab performs dimensional verification, and we conduct flow simulation and warpage analysis during the design phase to optimize tooling geometry before production begins.

Timeline depends on complexity, but typically: material selection and feasibility study (1-2 weeks), design optimization and DFM analysis (2-3 weeks), prototype tooling and sample production (4-6 weeks), validation testing and refinement (2-4 weeks), and production tooling (6-10 weeks). Rush programs are available for critical applications.

Yes. We offer comprehensive material characterization including tensile testing, impact resistance, thermal analysis (DSC/TGA), chemical resistance verification, dimensional stability studies, and environmental stress cracking tests. All testing is documented with certified reports, material traceability, and compliance certifications as required.

Absolutely. While we excel at high-volume automotive and industrial production, our flexible manufacturing systems and dedicated cells support low to medium volume specialty applications. We optimize tooling strategies (soft tooling, aluminum molds, family tools) to balance quality, cost, and lead time for your specific volume requirements.

Our primary markets include automotive OEMs and Tier 1 suppliers, aerospace and defense contractors, heavy equipment and earth-moving machinery manufacturers, railway systems, medical device companies, electrical and electronics industries, solar energy, drone manufacturers, and specialty industrial equipment producers requiring high-performance polymer components.

Our Value Engineering team analyzes part geometry for material reduction opportunities, optimizes wall thickness for strength-to-weight ratios, consolidates components through multi-shot molding, redesigns for reduced cycle times, and evaluates alternative materials that meet performance specs at lower cost. We present data-driven recommendations that balance cost, quality, and manufacturability.

We provide comprehensive secondary operations including CNC machining and turning for tight-tolerance features, ultrasonic welding and vibration welding for assembly, insert installation, printing and marking, surface treatments, protective coatings, and full functional testing. Our integrated assembly lines deliver finished sub-assemblies ready for installation.