Extrusion Moulding
Continuous plastic profile manufacturing using advanced extrusion technology. Ideal for creating consistent, high-volume components with tight dimensional tolerances across automotive, construction, and industrial sectors.
When precision meets durability, industrial equipment performs at its peak. Jairaj Group engineers custom plastic extrusions tailored to your exact specifications—delivering lightweight, corrosion-resistant components that reduce maintenance costs and extend product lifecycles.
From continuous profiles to precision assemblies, we deliver engineered plastic solutions across the complete manufacturing spectrum.
Continuous plastic profile manufacturing using advanced extrusion technology. Ideal for creating consistent, high-volume components with tight dimensional tolerances across automotive, construction, and industrial sectors.
High-performance injection molded parts from advanced polymers like PEEK, PC, and PA66-GF. Engineered for critical tolerances in automotive, medical, and electrical applications requiring exceptional dimensional stability.
Integrated assembly services including welding, joining, and sub-assembly production. Delivers complete modules with real-time quality checks for sensor housings, fluid reservoirs, and electronics enclosures.
Collaborative material analysis, design optimization, and cost engineering services. Combines simulation, testing, and rapid prototyping to accelerate manufacturability and reduce production costs.
In-house tool room capabilities for custom mould design and development. Supports multi-cavity, insert, and two-shot molding with precision engineering to ensure consistent part quality.
Durable plastic components for industrial tools including insulation housings, ergonomic grips, and control knobs. Designed for high-usage conditions with superior wear resistance and grip control.
Industrial equipment demands components that withstand extreme conditions without compromise. Our custom plastic extrusions deliver exactly that—combining advanced polymer science with precision manufacturing to create parts that are lighter than metal alternatives yet equally durable. From corrosion-resistant profiles for harsh environments to tight-tolerance components for critical assemblies, every extrusion is engineered for optimal performance. With full in-house capabilities from material selection to final testing, we ensure your components meet exacting standards while reducing overall equipment weight and maintenance requirements.
Four decades of polymer engineering expertise meets cutting-edge manufacturing capabilities.
Established in 1985, delivering precision-engineered polymer solutions across automotive, aerospace, and industrial sectors with consistent quality.
Nationwide manufacturing network spanning Haryana, Uttarakhand, Maharashtra, and Gujarat ensures rapid turnaround and regional support for your projects.
In-house dimensional, stress, and durability testing with full documentation ensures every component meets your specifications before shipment.
Rigorous quality management systems and PLC-controlled machinery deliver consistent dimensional accuracy and material performance across production runs.
Decades of expertise driving innovation in polymer engineering.
Chairman of Jairaj Group
Rajiv K Chawla has steered Jairaj Group's transformation from a single facility in Faridabad to a nationwide network of six advanced manufacturing plants. Under his leadership since 1985, the company has expanded its capabilities from basic plastic molding to comprehensive polymer engineering solutions serving automotive OEMs, aerospace manufacturers, and defense contractors. His strategic vision has positioned Jairaj Group as a trusted partner for precision components across India's industrial landscape. Chairman Chawla's commitment to technological advancement is evident in the company's state-of-the-art PLC-controlled machinery, in-house R&D centers, and ISO 9001:2015 certification. He champions a culture of continuous improvement and customer-centric innovation, earning recognition from industry leaders including Endurance Technologies, Gabriel India Limited, and Tenneco Automotive. His forward-thinking approach has enabled Jairaj Group to venture into emerging sectors including electric vehicles, drones, railways, and renewable energy while maintaining the company's core values of integrity, sustainability, and engineering excellence.
What types of plastic extrusions can you manufacture for industrial equipment?
We produce continuous plastic profiles using advanced extrusion molding technology, including custom shapes, tubes, channels, and complex geometries. Our capabilities extend to precision injection molded components from high-performance polymers like PEEK, PC, PA66-GF, and TPU for applications requiring tight tolerances and superior material properties.
What industries do you serve with custom plastic extrusions?
Our extrusion manufacturing serves automotive OEMs, earth mover and heavy vehicle manufacturers, aerospace and aviation, defense contractors, railway systems, solar industry, medical device manufacturers, electrical and electronics, agricultural machinery, and drone manufacturers. Each sector benefits from our 42 years of polymer engineering expertise.
Do you provide design and engineering support for custom extrusions?
Yes, our R&D and Value Engineering Centers offer comprehensive support including material research, Design for Manufacturability (DFM) analysis, cost engineering, rapid prototyping, process simulations, and testing validation. We collaborate with your team to optimize designs for performance, manufacturability, and cost efficiency.
What testing and quality certifications do your extrusions undergo?
Every component undergoes in-house dimensional inspection, stress testing, fitment verification, and durability testing. We maintain ISO 9001:2015 certification and provide complete documentation including material certifications, test reports, and dimensional data. Our PLC-controlled machinery ensures consistent quality across production runs.
What is your typical lead time for custom extrusion projects?
Lead times vary based on project complexity, tooling requirements, and order volume. Simple extrusion profiles with existing tooling can be delivered within weeks, while complex custom molds may require 8-12 weeks for development. Contact our engineering team for a detailed timeline specific to your project requirements.
Can you handle both low-volume prototypes and high-volume production?
Absolutely. Our facilities support rapid prototyping with 3D printing and prototype tooling for quick validation, as well as high-volume production across six manufacturing plants. We scale seamlessly from initial samples to multi-million piece annual contracts while maintaining consistent quality.
What minimum order quantities do you require?
Minimum order quantities depend on the specific component, tooling investment, and manufacturing process. We work with customers at all stages—from prototype development requiring just a few pieces to ongoing production requiring thousands. Our team will recommend the most cost-effective approach for your volume requirements.
Do you provide assembly and secondary operations for extruded parts?
Yes, our plastic assembly lines integrate precision tooling for welding, joining, and modular assembly services. We deliver complete sub-assemblies including sensor modules, fluid reservoirs, air ducts, battery covers, and electronics enclosures with real-time quality checks and calibrated fixtures.
Our engineering team is ready to discuss your custom extrusion requirements and provide technical guidance.
Internationally recognized quality management standard
Featured in prestigious digital growth excellence list
Recognized for digitalisation and supplier capability excellence
Share your technical specifications and our engineering team will provide a detailed proposal with material recommendations, timeline, and pricing.
For immediate assistance, feel free to give us a direct call at +91-9711-114-300 You can also send us a quick email at japl@jairajgroup.com
For immediate assistance, feel free to give us a direct call at +91-9711-114-300 You can also send us a quick email at japl@jairajgroup.com
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