Precision plastic thermoforming engineered for large-format components and rapid production cycles. With over 42 years of polymer expertise and state-of-the-art PLC-controlled machinery across six manufacturing facilities, we deliver dimensionally accurate parts for automotive, aerospace, and industrial applications. From prototype tooling to high-volume production, our integrated capabilities ensure first-time-right development with full testing and documentation.
Comprehensive thermoforming solutions from rapid prototype tooling to high-volume production of large-format components engineered for precision and durability.
Fast-turnaround prototype and production tooling designed for quick iteration and cost-effective testing. Accelerate your development cycles with engineered molds that deliver first-time-right results and reduce time-to-market for complex geometries.
Production of oversized plastic components with precise dimensional control and uniform wall thickness. Ideal for automotive panels, aerospace housings, industrial enclosures, and equipment covers requiring structural integrity across large surface areas.
Material selection and validation for thermoforming applications using high-performance polymers including ABS, HDPE, polycarbonate, and specialty composites. Optimize material properties for thermal stability, impact resistance, and chemical compatibility.
Scalable manufacturing across six strategically located plants in Faridabad, Rudrapur, Aurangabad, Sanand, Manesar, and Sector 59. Distributed capacity ensures on-time delivery, regional supply chain optimization, and business continuity for high-volume programs.
Comprehensive dimensional inspection, stress testing, and durability validation using in-house laboratories. Full documentation and certification ensure compliance with automotive, aerospace, and industrial quality standards before shipment.
Collaborative engineering for design optimization, manufacturability analysis, and cost reduction. Our R&D centers provide simulation, prototyping, and value engineering to improve part performance while reducing material usage and cycle times.
Material Selection & Engineering Review
We begin by analyzing your part requirements and selecting the optimal polymer blend for thermal, mechanical, and environmental performance. Our material experts evaluate wall thickness targets, dimensional tolerances, and end-use conditions to recommend the right substrate for thermoforming.
Rapid Tooling Design & Prototyping
Thermoforming Production Setup
Quality Control & Dimensional Inspection
Packaging, Documentation & Delivery
Four decades of polymer engineering expertise delivering precision thermoformed components for mission-critical applications.
Since 1985, we've mastered plastic processing technologies serving automotive, aerospace, and industrial sectors with engineered precision.
Strategically located plants across India provide regional production flexibility, supply chain resilience, and scalable capacity for high-volume programs.
Our integrated R&D centers and simulation capabilities ensure tooling accuracy and process optimization before full-scale production begins.
In-house dimensional inspection, stress testing, and material validation with full documentation and certification for quality assurance.
Engineering excellence guided by four decades of polymer innovation.
Chairman of Jairaj Group
As Chairman of Jairaj Group, Rajiv K Chawla has guided the company's evolution from a single manufacturing unit in Faridabad to a nationwide network of six advanced production facilities. Under his leadership since the company's founding in 1985, Jairaj Group has established itself as a trusted partner to India's leading automotive, aerospace, and industrial OEMs. Mr. Chawla's vision has driven the adoption of state-of-the-art PLC-controlled machinery, in-house R&D capabilities, and precision engineering processes that consistently deliver first-time-right development. His commitment to quality and customer-centric collaboration has earned Jairaj Group recognition from industry leaders including Endurance Technologies, Gabriel India Limited, and Tenneco Automotive. Beyond operational excellence, Mr. Chawla has fostered a culture of innovation, integrity, and sustainability—core values that continue to shape Jairaj Group's approach to solving complex manufacturing challenges with engineered precision and dependable materials.
What is the typical lead time for rapid tooling development?
Rapid prototype tooling typically takes 2-4 weeks from design approval to first article production, depending on part complexity and size. Production tooling for high-volume runs requires 6-10 weeks for design, machining, and validation testing.
What are the maximum dimensions you can thermoform?
Which materials are suitable for thermoforming?
Do you provide design assistance for thermoformed parts?
What quality certifications do you maintain?
Can you handle both prototype and production volumes?
What industries do you serve with thermoforming?
How do you ensure dimensional accuracy in large parts?
Our polymer engineering team is ready to discuss your project requirements and recommend the optimal solution.
Internationally recognized quality management system certification.
Fastest & First-Time-Right Developments from Endurance Technologies.
Featured among India's most dynamic growth enterprises.
Share your component specifications and our engineering team will respond within 24 hours with technical guidance and a detailed quote.
For immediate assistance, feel free to give us a direct call at +91-9711-114-300 You can also send us a quick email at japl@jairajgroup.com
For immediate assistance, feel free to give us a direct call at +91-9711-114-300 You can also send us a quick email at japl@jairajgroup.com
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